Ryanair holidaymakers have been advised to insert cardboard into their hand luggage to prevent costly penalty fees, following a change in the airline's baggage policy last year. The budget carrier increased its 'personal bag' dimensions by 20% to comply with updated EU regulations, allowing passengers on basic fares to bring a larger bag on board without extra charges.
New Bag Dimensions and Weight Limit
From September 2025, Ryanair travellers can take a bag measuring up to 40cm x 30cm x 20cm, provided it weighs under 10kg and fits beneath the seat in front. The expanded size aims to accommodate more items, but packing specialist Tom Schott from Schott Packaging warns that overstuffed bags could lead to penalty charges at the gate.
Expert Packing Advice
Tom Schott recommends placing a lightweight cardboard box inside the bag to create a rigid frame. This structure helps utilize every corner and prevents bulging, which often attracts gate staff scrutiny. He states, "The new dimension is a game-changer, but only if you use it wisely."
Additional tips include using sealable bags to optimize space, arranging items into smaller sections, and safeguarding valuables. Schott advises "thinking in modules" by bundling items into compact boxes or bags to eliminate wasted air space. He also suggests planning packing in advance by laying all belongings within a 40x30cm outline on the floor to test fit and organize modules logically.
Impact on Passengers
Millions flying with Ryanair this summer could benefit from the larger allowance, but the risk of overpacking remains. Schott emphasizes that proper packing prevents unexpected fees and ensures a smoother travel experience.
