Ford is recalling 312,120 vehicles in the United States due to a brake assist defect that could increase stopping distances and crash risk. The recall affects certain 2025 model year Lincoln Navigator, Ford F-150, Expedition, Bronco, and Ranger vehicles.
The issue involves a potential failure of the Electronic Brake Booster (EBB) motor, which may cause a loss of power brake assist while driving or when using Advanced Driver Assistance Systems. The problem arises from voltage disturbances: if a voltage drop occurs and then recovers, a current surge can exceed system limits, shutting down the motor. Drivers may see warning lights, messages in the instrument cluster, and hear audible alerts, along with a change in brake pedal feel.
As of July 11, Ford was aware of 37 warranty claims and one low-speed crash potentially related to the defect, but no injuries or fires have been reported. The faulty component was supplied by Robert Bosch LLC.
The remedy is a free software update for the EBB module, available over-the-air or through Ford and Lincoln dealers. Over-the-air updates are expected to begin in August, with owner notification letters mailed between August 25 and 29. Affected VINs became searchable as of July 28.
This recall adds to a record number of recalls for Ford this year, with the company issuing more than any automaker in a single calendar year, according to The Wall Street Journal. Ford attributes the high number to ongoing audits and follow-ups on previous software-based recalls, reflecting its effort to proactively address safety issues. The automaker has more than doubled its team of safety experts to improve vehicle quality.
